Please visit: General Foundry Service
Phone:
510-297-5040
Fax:
510-614-2171
Mailing Address:
1390 Business Center Place
San Leandro,
CA
94577
US
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New Facilities
- 65,000 sq. ft. Manufacturing Facility - “State of the Art” Precision (Green) Sand Foundry - No-Bake (Air-Set) Sand Foundry - Permanent Mold (Gravity/Tilt Pour) Foundry - Rubber Plaster Molding (RPM) Foundry - Investment Foundry (To be in operation in early 2011) - CNC Machine Shop with: - (14) CNC Vertical Machining Centers, with 4th-Axis capabilities (Including Haas VF 6 and VF8 machines) - (1) CNC Lathe Haas)

While not as flexible as sand castings in allowing the use of different patterns (different part designs), lower the cost of producing a part. At a production run of 1000 or more parts, permanent mold castings produce a lower piece cost part. Of course, the break-even point depends on the complexity of the part. More complex parts being favored by the use of permanent molds. Instead of using sand as the mold material, a metal is used as a mold. Typically cast iron or Meehanite (a dense cast iron) is used as the mold material and the cores are made from metal or sand. Cavity surfaces are coated with a thin layer of heat resistant material such as clay or sodium silicate.
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